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Sony (BA-4) KV-27S45

Sony (BA-4) KV-27S45

Brett CutlerAbout 6 minCRT RGB modKV-20M40KV-27S40KV-27S45KV-27V40KV-13M40KV-13M51KV-20S40KV-13M50KV-27V45KV-20S41KV-27V65KV-20V80KV-27S65KV-20M20KV-21ME40KV-21SE80A

Sony (BA-4) KV-27S45 CRT RGB mod

The Sony KV-27S45 is a 27" curved screen CRT television. Sold in the late 1990s as part of Sony’s highly regarded Trinitron line, it remains a favorite among CRT enthusiasts for its excellent geometry, reliable tubes, and vibrant color reproduction.

This CRT can be RGB and component modified. It shares the same tube as other BA-4 27" CRTs. Example: KV-27S40.

Sony KV-27S45 RGB image

View full CRT details and more mod examples →open in new window

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This largely follows the same method as the Sony BA-4D RGB mod article. Primary difference here is the use of micro mux board. Pictures were submitted by Brett Cutler.

Instructions below should also apply to these models:

  • KV-27S40
  • KV-27V40
  • KV-27S45
  • KV-27S65

Table of Contents

Contributors

Thank you to everyone who contributed to this guide:

  • Brett Cutler — contributor, RGB mod and pictures

CRT safety

Caution

You can die doing this! So read carefully! CRT TV is not a toy. Do not open a CRT TV. If you don't have any prior knowledge about handling high voltage devices, this guide is not for you. CRT TV contains high enough voltage (20,000+ V) and current to be deadly, even when it is turned off.

READ THIS BEFORE CONTINUING

Plan of attack

READ THIS TO PREPARE

Manuals and Datasheets

Specs

  • Manufactured: Mexico (1998, 1999)
  • Chassis: BA-4
  • Jungle Chip: Sony CXA2061S
  • OSD Chip: Mitsubishi M37273MF-255SP
  • Screen Size: 27"
  • Power: 140 W

Schematics

Sony BA-4 chassis schematics

RGB mux diagram

Prepare the mux diagram. If you are building your own circuit, this diagram should help.

Sony KV-27S45 RGB MUX diagram

Performing the mod

Now that you roughly know what needs to be done, prepare for the mod. Place the board on a comfortable place. Make sure you are not putting pressure on the flyback or other components. Taking out the chassis is fairly straight forward on this CRT. There are few wires that needs to be disconnected.

  1. Degauss wire
  2. Power wire
  3. Ground wire attached to the neck board
  4. Yoke deflection coil wire
  5. Anode wire (this is the one with the rubber cap)
  6. Left and right audio wires

Please remember that wires 1-5 are critical for the CRT to function and should not be omitted. Having any of these wires disconnected while powering up can damage the board and can have adverse effects.

STEP 1: Remove the following components

BA-4 chassis - KV-27S45 RGB mod

Remove the following components. RGB resistors to the ground. Please always measure and mark them, so that you know you are removing the correct partrs.

  • R086 (680Ω) Red ground resistor
  • R087 (680Ω) Green ground resistor
  • R088 (680Ω) Blue ground resistor

To reduce interference, it is recommended to add these inline diodes. You will be lifting one side of the R025, R026, R027 and add diodes. Pay attention to the diode direction and how it was installed. This is extremely important. Otherwise, OSD will not work.

KV-27S45 - Heat shrink was used in the middle one to avoid shorts. BA-4 chassis - KV-27S45 RGB mod

KV-27V40 - Heat shrink was used in the middle one to avoid shorts. BA-4 chassis - KV-27V40 RGB mod

KV-27V42 - Heat shrink was used in the middle one to avoid shorts. BA-4 chassis - KV-27V42 RGB mod

KV-27S42 - After adding diodes inline BA-4D chassis - KV-27S42 RGB mod

STEP 3: Solder R, G, B and blanking wires

BA-4 chassis - KV-27S45 RGB mod

STEP 4: Solder audio, sync and ground wires

Tips

The Sony KV-27S40 model lacks an S-Video input, even though the components required for it are already populated. If you wish to use the S-Video Luma input for sync injection as seen in the photo, it is necessary to change the ID-1 setting in the service menu from "1" to "17" to enable the S-Video input. You should also wire the S-Video detection pin to ground using a SPST switch.

Where to connect Audio, Ground and Sync BA-4 chassis - KV-27S40 RGB mod

BA-4 chassis - KV-27S45 RGB mod

BA-4 chassis - KV-27S45 RGB mod

STEP 5: Build your mux board

This mod uses the RGB mux board. This is optional, but will make your mod easier and stable. You can also create the circuit presented in the schematics above without the board. Please also checkout the mux calculatoropen in new window to play with your own values.

On Sony CRT ChassisKV-27S45
CRT RGB inline resistor5.6kΩ
CRT RGB ground resistors removed680Ω
0.1μF caps replacedNo
Add diodes on chassis RGB lines?Yes
Add blanking diode on chassisNo
RGB mux boardKV-27S45
Mux board RGB termination (R1, R2, R3)75Ω
Mux board RGB inline resistors (R4, R5, R6)1kΩ
Mux board Audio LR (R7, R8)1kΩ
Mux board blanking diode (R9)1N4148
Mux board blanking ground resistor (R10)open
Mux board blanking resistor (R11)1kΩ
Mux board transistor base resistor (R12)1kΩ
Mux board transistor (Q1)PN2222A

Compatible mux boards:

Buy your RGB mux board kit

!Important. There is method to installing the micro board. Please follow this tutorial for the steps you should take to install the micro board.

BA-4 chassis - KV-27S45 RGB mod

BA-4 chassis - KV-27S45 RGB mod

BA-4 chassis - KV-27S45 RGB mod

BA-4 chassis - KV-27S45 RGB mod

BA-4 chassis - KV-27S45 RGB mod

Pictures

Games

BA-4 chassis - KV-27S45 RGB mod

BA-4 chassis - KV-27S45 RGB mod

BA-4 chassis - KV-27S45 RGB mod

BA-4 chassis - KV-27S45 RGB mod

Set

Chassis BA-4 chassis - KV-27S45 RGB mod

Yoke BA-4 chassis - KV-27S45 RGB mod

Neck Board BA-4 chassis - KV-27S45 RGB mod

Back label BA-4 chassis - KV-27S45 RGB mod

Tube BA-4 chassis - KV-27S45 RGB mod

Set turned off BA-4 chassis - KV-27S45 RGB mod

Pictures

Reference Photos

KV-27S45
KV-27S45
KV-27S45
KV-27S45
KV-27S45
KV-27S45
KV-27S45
KV-27S45 - This crt was modified using the micro mux board
This crt was modified using the micro mux board

See more photos and contributions →open in new window

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