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Sony (BA-5D) KV-36FS100

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Sony (BA-5D) KV-36FS100 CRT RGB mod

This tutorial covers the RGB mod for Sony KV-36FS100.

View full CRT details and more mod examples →open in new window

Contributors

Thank you to everyone who contributed to this guide:

CRT safety

Caution

You can die doing this! So read carefully! CRT TV is not a toy. Do not open a CRT TV. If you don't have any prior knowledge about handling high voltage devices, this guide is not for you. CRT TV contains high enough voltage (20,000+ V) and current to be deadly, even when it is turned off.

READ THIS BEFORE CONTINUING

Plan of attack

READ THIS TO PREPARE

Manuals and Datasheets

Specs

  • Year: 2002
  • Format: NTSC
  • Chassis: BA-5D
  • Tube: Sony FD Trinitron A90LPW80X
  • Jungle Chip: Sony CXA2154/5AS
  • OSD Chip: Mitsubishi M306V5ME-109SP
  • Screen Size: 36"
  • Inputs: Composite, S-Video, RF, Component YPbPr

Schematics

Sony BA-5D chematics diagram

RGB mux diagram

Prepare the mux diagram. If you are building your own circuit, this diagram should help.

Sony KV-36FS100 RGB MUX diagram

Performing the mod

Now that you roughly know what needs to be done, prepare for the mod. Place the board on a comfortable place. Make sure you are not putting pressure on the flyback or other components. There are few wires that needs to be disconnected.

  1. Degauss wire
  2. Power wire
  3. Ground wire attached to the neck board
  4. Yoke deflection coil wire
  5. Anode wire (this is the one with the rubber cap)
  6. Left and right audio wires

STEP 1: Remove the following components

  • R020
  • R022
  • R024

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STEP 2: Connect RGB

Replace jumpers JW42 (green), JW43 (blue), JW44 (red) with diodes.

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STEP 3: Connect Blanking

3V is the caluclated voltage for blanking. We can calculate 1.2kΩ resistance needed on the RGB mux board with a diode to produce the correct blanking voltage.

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Alternate location to connect blanking

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STEP 4: Connect Sync

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STEP 5: Connect Ground and Audio

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STEP 6: Build your mux board

This mod uses the RGB mux board. This is optional, but will make your mod easier and stable. You can also create the circuit presented in the schematics above without the board. Please also checkout the mux calculatoropen in new window to play with your own values.

On Sony CRT ChassisKV-36FS100
CRT RGB inline resistor4.7kΩ
CRT RGB ground resistors removed680Ω
0.1μF caps replacedNo
Add diodes on chassis RGB lines?Yes
Add blanking diode on chassisNo
RGB mux boardKV-36FS100
Mux board RGB termination (R1, R2, R3)75Ω
Mux board RGB inline resistors (R4, R5, R6)1kΩ
Mux board Audio LR (R7, R8)1kΩ
Mux board blanking diode (R9)1N4148
Mux board blanking ground resistor (R10)open
Mux board blanking resistor (R11)1kΩ
Mux board transistor base resistor (R12)1kΩ
Mux board transistor (Q1)PN2222A

Compatible mux boards:

Buy your RGB mux board kit

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STEP 7: Attach the female SCART connector to TV

Creating a SCART cutout and mounting it is an art. I have a dedicated section for it. How to create and mount a SCART female plug?

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Pictures

Flux issue (pictures shared by Cristian Mendez KV-27FV300)

KV-27FV300 is pretty much the same as KV-36FS100 expect for an inclusion of a BC board and a subwoofer.

Below image shows flux all over the IDC pins. img

When there is flux present, such as when resistors are removed on the main chassis or when soldering components on the mux board, it can cause a small amount of current to leak, leading to various kinds of interference. Below picture shows the white bar seen on the right side and the noise noticed.

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After cleaning the flux and ensuring the ribbon cable is crimped properly, you can see the image is much cleaner and free of noise.

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Games

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TV

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Pictures

See more photos and contributions →open in new window

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